Back

L Corporation Global Cosmetic Logistics Hub

L Corporation Global Cosmetic Logistics Hub

Digital twin case study

Introduction video

Category

Case Study

50

%

Reduction of logistics processing speed

Industry sector

Digital Twin

It was introduced at the cosmetics distribution center to optimize the complex logistics arrangement of the high-rack system. In particular, it aims to reduce the time spent searching for specific items within the large warehouse and to maximize operational efficiency by managing storage space in real-time.

Background and Purpose

Background and Purpose

It has been implemented in a cosmetics distribution center where thousands of items pass through to streamline the complex logistics layout of the high-rack structure. The goal is to reduce the time spent searching for specific items within the large warehouse and to maximize operational efficiency by managing loading space in real time.

It has been implemented in a cosmetics distribution center where thousands of items pass through to streamline the complex logistics layout of the high-rack structure. The goal is to reduce the time spent searching for specific items within the large warehouse and to maximize operational efficiency by managing loading space in real time.

Images

Solution

Core Introduction Solutions and Changes

The physical warehouse environment has been implemented identically in the virtual world, allowing for real-time monitoring and simulation.

Classification

Before Implementation (AS-IS)

After Implementation (TO-BE)

Logistics Exploration

Manual exploration after the operator checks location information

Real Coordinate Based immediate confirmation with digital map

Asset Management

Unclear location detection of equipment such as forklifts

Real-time Visualization of Assets (Forklifts, Conveyors)

Decision Making

Post-analysis after data gathering

Dashboard Based real-time data analysis

Loading Efficiency

Differences in space utilization based on skill level

Space Efficiency Optimization through algorithms

Key introduction effects

① Optimizing the Operation Process (Reducing Search Speed by 50%)

  • Actual Coordinate Mapping: By managing logistics placement within the high-rack structure in actual coordinates, we reduced the time it takes for workers to find items by half.

  • Field Management Efficiency: By visualizing assets, we optimize the movement of forklifts and conveyors, preventing bottlenecks in advance.

② Data-Driven Precision Management (Decision Support)

  • Smart Dashboard: By analyzing the Aging (Storage Period) status and Cell Touching (Frequency) data of inventory, we place high-turnover items in optimal locations.

  • Proactive Response: By getting a quick view of the site through a real-time dashboard, we assist managers in making swift and accurate decisions.

③ Maximizing Warehouse Availability (Increasing Loading Efficiency by over 25%)

  • Space Optimization: Through digital twin simulations, we efficiently locate empty cells and propose optimal loading positions by cosmetic specifications, improving overall capacity by over 25%.

  • Field Exploration Visualization: By visualizing complex logistics locations in 3D, we support novice workers to achieve efficiency levels comparable to experienced operators.